VQ100

X/Y/Z axes travel — 1000 × 600 × 310 mm. Maximum workpiece weight 1600 kg.

Reliable auto wire threading

The EXCETEK AWT’s very sophisticated design provides continuous unmanned operation day and night.

Unlike other systems it can thread at the point of the wire breakage.

Water jet function enables the machine to thread workpieces up to 500mm.

Specification

VQ100

X/Y/Z axes travel1000 × 600 × 310 mm
U/V axes travel120 × 120 mm
Max. workpiece size1500 × 1000 × 305 mm
Max. workpiece weight1600 kg
Wire diameterØ 0.15 – 0.3 mm
Number of axes controlled5 Axis AC servo motor

Maximum taper angle

±26°/ 100 mm with wide diamond guide and nozzle
Machine size3500 × 2650 × 2300 mm
Machine weight5200 kg

Water tank 

Water tank capacity300 l
Paper filter2 pcs
Deionizerautomatic
Chiller

Standard Accessories:

  • Ion exchange resin (× 10L);
  • Paper filter (× 2 pcs);
  • Diamond guide (× 2 pcs);
  • Upper and lower flushing nozzle (× 2 sets);
  • Energizing plates (× 2 pcs);
  • Brass wire (× 1 spool);
  • Clamping tool (× 1 set).

Options:

  • XY axis linear scale;
  • Clamping Beam;
  • AWT;
  • AVR 15KVA;
  • Water chiller.

Construction

To ensure thremal balance, RIB location is designed by finite element analysis (FEA)assuring and optimized rigid structure.

Rigid U, V truss design.

High response AC servo motor for guaranteed accuracy.

Stainless steel work table with hardness HRC 50°.

Water-cooling lower arm prevents thermal expansion caused by heat build-up, maintaining accuracy.Юстировка с помощью лазерного интерферометра, компенсация погрешности шага. Laser calibration – for the calibration and compensation of pitch errors or displacement errors of the machine structure.Micron level precision is achieved through the selection of class leading machine motion elements. The cryogenically treated C1 grade ball screws are driven by high resolution AC servomotors, and are supported by widely spaced linear guide ways for maximum stability.

The corner control

Corner control machining parameter controls the machining speed and inhibiting the wire twisting phenomenon, hence reduce cornered ‘washout’, ensuring machining accuracy and molding compatibility, hence effectively improve molding machining quality and speed.

Operator can adjust quality priority or speed priority according to wire diameter or thickness selector.